Bubble Film and Bubble Bags

Introduction

Bubble wrap is a flexible plastic sheeting containing numerous small air pockets, used in cushioning items during shipment. Standard average bubble diameter is 6.0 - 25.4 mm and height about 4 mm.

Bubble wrap is lightweight, water resistant, reusable non-scratching. And, Commonly used for packing fragile items. Also called 'bubble pack'.

Bubble Wrap manufacturing process

Bubble Wrap starts as polyethylene (plastic) resin, in the form of beads about the size of pea gravel.
The beads go into an extruder - a long cylinder with a screw inside that runs its entire length.
The barrel that the screw rotates in is heated by heater bands to approximately 180 degrees prior to the screw turning to melt the material. The heat builds up with added heat from the friction of the screw movement and the resin melts into a liquid that is squeezed out of the cylinder into two stacked sheets of clear plastic film.
One layer of the film is wrapped around a drum with holes punched in it, and suction is applied drawing one web of film into the holes that form the bubbles.
The second layer of film is then laminated over the first so that when the two films are joined, they stick together and trap the air in the bubbles.
This may sound easy, but polyethylene is a porous material like a sponge. Air can easily leak out through the pores, which tends to limit the cushioning ability of the packaging. Realizing this, some manufacturing companies such as Sealed Air started using a Saran coating to seal the air in the bubbles. Eventually, a method of encapsulating an air retention barrier in the polyethylene during the extrusion process was developed. This process is a trade secret of Sealed Air Corporation.

History of Bubble Wrap

Bubble Wrap was created by two engineers, Alfred Fielding and Marc Chavannes, in 1957. Like many innovations, it was accidental. The story begins in a garage in Hawthrone, NJ where two engineers were trying to make a plastic wallpaper with a paper backing. Surprisingly, this product did not take off but they quickly realized, that their invention could be used as a cushioning material for packaging. And, later pair founded Sealed Air Corporation in 1960.

Benefits of Bubble Wrap

Light weight - reduces freight and packaging costs
Transparent - enabling visual inspections of the product
Moisture resistant
Protecting surface against abrasion
Easy to use
Good insulation properties
Elastic and strong
Multiple use
Easy to trim by hand tools and trimming machines

Major UK suppliers:

Product specification

Bubble wrap which protects items during shipping and for storage are generally available in different types and sizes. This depends on the size of the object being packed, as well as the level of cushioning protection needed.

Types:

Bubble bags: Quick & Easy to use, Ideal for faster wrapping
'Plain Bubble Bags' - to protect general purpose items & 'Antistatic Bubble Bags' - to protect sensitive electronic parts and components from static damage
Lightweight/Standard bubble wrap rolls: Used for cushioning lightweight products, interleaving and surface protection
Medium duty bubble wrap rolls: Used for cushioning of medium weight products, interleaving
Heavy-duty bubble wrap rolls: Used for cushioning heavier items such as shipping motors, compressors, valves etc.
Bubble mailers or Bubble envelopes: Used to protect CD's, DVD's, video cassettes, jewellery, antiques, valuables in shipping

Bubble diameter:

6mm (0.25") to 25mm (1")

Bubble height:

up to 4mm

Options for Bubble Bags/Wrap

Adhesive Bubble Wrap - 'Adhesive Bubble Wrap' has an adhesive backing that sticks to virtually any other surface
Cohesive Bubble Wrap - 'Cohesive Bubble Wrap' is similar to adhesive bubble wrap, but it sticks only to itself
Antistatic Bubble Wrap - 'Antistatic Bubble Wrap' is made from a special blend of plastic that provides protection for electronic components that may be damaged from static discharge.

Common material used for Bubble Film/Roll or Bags:

Low density polythene
Recycled polythene

Tolerances:

Normally, Clear Polythene bags in Great Britain should follow widely accepted industrial standards according to British Standard - see BS7344, 1990

Width: Plus or minus 3mm (0.125") or 2% whichever is greater
Length: Plus or minus 6mm (0.25") or 2% whichever is greater
Gauge: Plus or minus 10%

Common uses

To protect any item in transit packaging - for cushioning lightweight, medium weight or heavy weight products

Tips for proper use of 'Bubble Wrap'

When using Bubble Wrap®, there are a few "tips" for proper use.

First, when you are using Bubble Wrap® as a cushioning material, make sure to use enough wrap so that all sides and corners are protected.

Make sure that there is at least two inches of bubble padding between your product and each wall of the box.

You also want to make sure to use enough wrap (or other void fill material in conjunction with Bubble Wrap®) to eliminate movement of the packaged item when you shake the box. When you are done packaging your product, shake it. If you feel the product moving, you need to add more packaging material.

Common sizes

Unusual uses

Alternative Uses for Bubble Wrap

Unencumbered by those annoying and restrictive instructions, Bubble Wrap lends itself quite nicely to uses other than its original packaging application. Join the Spam Guy and the Duct Tape Guy as they apply their wacky inventiveness to this indispensable product. Here are some excerpts from "The Bubble Wrap® Book" from HarperPerennial (Available now at a book store near you!).

Bubble Wrap Burglar Alarm

Make a burglar alarm for your home. Lay Bubble Wrap on the floor inside your doors and windows. When a thief breaks in and walks across the floor, the "pop-pop-pop-pop-pop-pop-pop" will alert you to the intruder.

Bubblehead

Improvise a football or motorcycle helmet. Wrap massive quantities of Bubble Wrap around your head and seal in place with clear packaging tape (or duct tape). If Bubble Wrap can protect a hand-painted egg shipped from Czechoslovakia across the Atlantic, it can protect your head when it hits asphalt.

CAUTION: The specific amount of Bubble Wrap required to provide adequate protection has not yet been determined. Bubble Wrap Insect Repellent Prevent mosquito bites on arms and legs by covering your extremities in Bubble Wrap. When mosquitoes do try to bite you, the Bubble Wrap bubble will pop and the tiny explosion of air will send the mosquito spiralling through the air.

Sweet Dreams

Sleeping while camping can be a real pain in the back, unless you are carrying a lightweight six-foot roll of Bubble Wrap as a mat to place under your sleeping bag. Or fold a twelve-foot-long piece of Bubble Wrap in half and duct tape the sides to make the padded sleeping bag of your dreams.

CAUTION: If you are sleeping on the beach, high tide may cause you to float out to sea.

Bubble Wrap Boob Job

Enlarge your breasts. Padding a bra with Bubble Wrap gives a nice natural feeling without the nasty side effects of silicone implants.

WARNING: Do not substitute Bubble Wrap for silicone implants during plastic surgery.

Bubble Wrap Instead of Cash

Impress your date by padding your wallet with a piece of Bubble Wrap behind your money. It will look like you have a lot more money than you actually do. Or just impress your date with the fact that you always carry around a trusty piece of Bubble Wrap.

Reference:"The Bubble Wrap Book" is written by Joey Green (the Spam Guy) and Tim Nyberg (the Duct Tape Guy)

101 Uses for bubble wrap

Bubble wrapping underneath the wallpaper can prevent it hurting so much when you hit your head against the wall in frustration
Apply it to all the pavements in the world to cut down on suicide rates
Wrap up the blades in a liquidiser to prevent the little ones hurting themselves
Wrap up the bar in the bar joke so that the poor guy doesn't have to go "ow" any more
Bubble wrap handcuffs to prevent the fragile criminals from hurting their wrists when they get arrested
Bubble wrap the bars in the cells as well
Bubble wrap the planet to fend off alien invasions
Fill bubble wrap with ozone and wrap it around the planet to replace the ozone layer
Wrap it around your torso to stop your sides splitting when you laugh too much
Bubble wrap your bike pedals so they don't scrape your ankles when you get on awkwardly
Bubble wrap the road so it doesn't hurt when you fall off
Make a cocoon for your baby so he bounces when he falls over
Protect your PC from AOL by wrapping all their free discs in bubble wrap
Shut you friends up with it
Wrap up your lawnmower... No reason, I'm just getting desperate for more uses.
Wrap up your morning toast so it doesn't matter which way up it lands
Protect your knives from the little kids
Wrap it round the steering wheel and eliminate the need for air-bags
Twist it and make a lot of loud popping noises to piss of the rest of the family
Larger bubbles make deeper notes. You could write a symphony
Bubble rap
Protect people from sharks' teeth by wrapping up the sharks
Wrap up the sea so that it floats to the top with the sharks
Use a few layers on your wheel rims and you don't need a new tire
Carry it around as an emergency air supply
Attach it to every wall in the Titanic II so that it still floats even when sinking
Soft hankies
Soft bog rolls
Air cushioned soles
Fill some with water and you can have a water-bed
Make a shrine to bubble wrap
Cut out individual bubbles and use them as a fashion statement
Fill it with water and make ice pebbles
E.Z. Swim trunks
Little sauce sachets for Tabasco sauce helpings
Make fake spots and pretend to squeeze them. Gross out your friends!
The big version works as tear-off disposable whoopee cushions
Put it on a red piece of paper and use it in a movie about the colonisation of Mars
Center Parc domes for fleas
Print fake tyre tracks all over mum's clean kitchen floor
An alarm system to wake you up
Drop your mobile and see it bounce!
Wrap up drum kits to finally shut the drummer up
Wrap up blind people so that nothing hurts them
Carry some with you so you can float home from your desert island
Put it in some chocolate... We all like our bubbly chocolate
Special contraceptives for extra stimulation
Roll down hills in it
When quitting smoking, use it to relieve your stress by annoying everyone else with the noise rather than the fag smoke
New-age Lego
Build your greenhouses from it. It's refractive index will reach even higher temperatures for your melons to be huge
Become a spy and put it on the soles of your shoes so they make no sound
Cheap breast implants
Earthquake-proofing
Soundproofing walls
Colonic irrigation
Construct a bouncy castle and have a mega birthday party
Finger-friendly Braille
Space helmet for a mouse
Bouncy draughts
Send it into space to show alien species how technologically advanced the human race is
Shower curtain for free
Wrap up everything below a foot from the ground so you don't stub your toe ever again
Orthopaedic socks
Something to land on when you fall out of bed
Chop the tops off and use them as contact lenses
Ant rafts
A bed of nails for wusses
A replacement for a parachute that protects you even if it doesn't open
Wrapping delicate items for transport
Wrap up your computer so that you don't break it when it crashes
Scan it and use it as a background for Windows
Attach it to fabric and you have a nice warm coat
Chew it... It's like popping candy, but chewing gum style
Protect yourself from mosquitoes. Wrap yourself up and they get shot off when they pop a bubble
Strap some to your shoes and you can float upside-down in a pond
Anti-vandal flooring
Build a miniature boat in one of the bubbles and get acclaimed for being the greatest miniature craftsman/woman in known history
Make your own Rice Krispies sound FX
Bumper stickers that don't hurt
Stick it to your teeth and you can grin while on your motorbike without having to wipe the flies off your teeth
Get a strip of them and light one end.. You can use the regular pops to time things
Put pills in them. You can have a pack of 7 and never take too much insulin again
Write on it and have a soft touch keyboard
Stick it to car bumpers so it doesn't hurt as much when you get run over
McDonald's would probably get away with calling it popcorn if they spray it white
Fill it with helium and call it a blimp
Give it to your most hated acquaintance as a birthday present. For best results, give them the stuff your alarm clock came in.
A ball pool for leprechauns. You'd have to cut them up...
A rather dull poster
Get a suntan but with bonus UV protection
New-age beaded car seats
Pop one and use it as a hilly mini mini-golf course
Artificial pea substitute
Inside out cheese
Plastic jellyfish
Dip it in PVA and sand and you have a scouring pad.. wonderful exfoliator
Child-friendly pebble dashing
Fill it with the White Powder and sell it at raves
Protect your car when you go banger racing
Throw it away

Reference: http://www.goyk.com/text.asp?id=121

Practical and fun uses for Bubble Wrap® Cushioning

Add a little comfort to a long plane ride with a pillow made with Bubble Wrap® cushioning and DUCK® brand duct tape.
Use as a temporary air cast to support a sprained ankle or wrist. (Make sure to see your doctor as soon as possible!)
Make a kite using Bubble Wrap, DUCK® brand duct tape, balsa wood and string. The Bubble Wrap's cushioning feature will come in handy when the kite falls out of the sky and hits the ground.
Line boots or use as a shoe protector when it's cold or wet outside. It will keep your feet warm AND dry.
Protect kids' textbooks and notebooks with an original cover made of Bubble Wrap. When it's time to turn them back in, they'll be just like new!
Tired of fumbling around with tissue paper or wrapping paper? Use Bubble Wrap to wrap presents or as the "filling" in a gift bag. With enough layers, the recipient will never be able to tell what's under the wrapping.
Design an out-of-the ordinary pencil case or make-up bag or purse using Bubble Wrap and DUCK® brand duct tape.
Placing the bubble-side down, make coasters or place mats using Bubble Wrap.
Computer jockey? Protect wrists when typing by folding or rolling a sheet of Bubble Wrap to use as a keyboard cushion.

Reference: http://www.henkelpr.com/doc_text.asp?item=510&cat=ppr&cls=mail

Bubble Wrap Bikini

Valentine's Day is our anniversary and instead of going out and buying something expensive to wear, I thought of another idea. I had a roll of bubble wrap and decided to make a slightly see-through two piece bikini with it. I lit candles and had a wonderful meal prepared. When my husband walked in he was smiling ear to ear. When he saw my creative bikini he couldn't keep his hands off me! He had fun taking it off and even better fun afterwards.

Reference: http://scripts.lovingyou.com/mdb/search.cgi?mdb=ideas&cat=intimate&pg=2&rec=10

Play Tip

Tell your partner to try to pop as many bubbles as they can (without using their hands of course).

Reference: http://www.fetishexchange.org/kinky-crafts.shtml

Bubble Wrap Fun Ideas

A Brilliant Idea From The Prince Of Fun (http://www.galactic-guide.com/articles/8S11.html) Bubble Wrap Game, The (Semi Real)
(http://www.sealedair.com/products/protective/bubble/funstuff/personality.html) Bubble Wrap® Brand Personality Test
(http://www.sealedair.com/products/protective/bubble/funstuff/quiz.html) Bubble Wrap "Pop" Quiz

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